Port Townsend and the Jig of the Week

Port Townsend School of Woodworking nightstandsI just got back from my week of teaching at the Port Townsend School of Woodworking. The class was on building a  frame and panel nightstand (or side table), with haunched mortise and tenon joinery (and half-blind dovetails for the upper stretchers), all of which was cut by hand. In other words, this was a seriously ambitious project for a 5-day class. But also a project that really put into practice the fundamentals of solid wood case construction.

The killer day was Wednesday, which was when we cut and fit all of the tenons to the mortises. It was a long, hard day, but that really put us on the path to completion on Friday. One of the things that helped get everyone through the process was a dead-simple jig.

The walnut block aligns the grooves in the leg and the rail.

The walnut block aligns the grooves in the leg and the rail.

Using the tool

Keeping the walnut block in place and moving the rail back out of the way, I mark out the location of the mortise at the bottom of the groove.

The “jig of the week” was a simple 3/8” by 1 ¼” by 3” block that fit into the grooves for the panel in the legs, the rails, and for the case bottom. This helped with mortise layout and was invaluable in fitting the tenons to the mortises (you could easily tell where to remove wood from the tenon to keep the grooves aligned by sliding this stick out along the tenon while still in the groove in the rail).

"Tool of the Week" in use

The walnut stick shows how much wood needs to be removed from the tenon for perfect alignment of the groove with the groove in the leg.

I’m not sure that this is something that would be as helpful in different situations, but here, where the legs and rails were not aligned flush but the grooves needed to be, it was something everyone used over and over. And everyone’s grooves lined up perfectly.

Port Townsend School of Woodworking Nightstand Class

Nightstand Assembly

 

Assembling the nightstand

Fitting the nightstand bottom

Handworks 2015!

Handworks BannerIt will be hard to wait for this one. Handworks, THE hand tool event to attend, is returning next May to Amana, Iowa. Last year’s Handworks was amazing; almost all of the important hand tool makers, along with a variety of hand tool teachers, authors, purveyors of antique tools, and more, gathered in the Festhalle Barn in Amana for two days of hand-tool heaven. Next year offers an expanded roster of makers, and an entire additional barn’s worth of green woodworking specialists, blacksmiths, and more. Oh. And Roy Underhill. And nearby, in Cedar City Iowa, an exclusive exhibit of the Studley Tool Chest and Workbench.

Plan to be there.